Everbright Industrial Wire Manufactory

Galvanized iron wire, as our primary products, falls into two major kinds according to the finishes. One is electro galvanized wire while the other is hot dipped zinc coated galvanized wire.

 
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High Tensile Galvanized Steel Wire, Hot Dip Galvanizing

Everbright Industrial offers high tensile engineering wire material for the telecommunication industries where high tensile strength is needed. The high tensile wire is used as core wire in manufacture of reinforcement of overhead Aluminum Conductors, and making overhead steel conductors. Major wire sizes: 1.9mm, 2.68mm, 3.20mm and 3.60mm for export.

Overhead Conductor Reinforcement Wire

Technical Terms for High Tensile Galvanized Steel Core Wire

Material             
All steel wires shall be hot-dip galvanized the coating shall have uniform thickness , and shall be perfectly smooth , there shall be no bare sections due to peeling or other causes .
The wire shall be drawn after galvanization , steel wires shall be not undergo any heat treatment .
Acceptance tests shall be carried out on the uniformity , the weight , and adherence of the zinc coating.
All steel wires shall be confirm to  ASTM B498-83 
Finish                           : Drawn and Galvanized.
Material Grade         : Steel III.
Use                               : For reinforcement of overhead Aluminum Conductors, and making overhead steel conductor.
Quality requirement  : The wire shall be smooth and round. The surface shall not have flows, scratches, twists, slams, scales and splits. It shall have no cavity or blowholes. There shall be no joint in the coil.
Reference Standards :DIN 48200 sheet 3, DIN 48202 sheet 3, DIN 1548, IEC 209/1966

Diameter (mm) 1.90 2.68 3.20 3.60
Tolerance (± mm)             0.04 0.04 0.05 0.06
Elongation (B.S.) minimum 4% 4% 4% 4%
Tensile Strength (Kg/mm2 ) Minimum before stranding (B.S) 134-155 134-155 134-155 134-155
Tensile Stress at 1% extension (Kg/mm2) minimum 120.0 120.0 116 112.5
Weight of zinc coating minimum (g/m2) 210 230 250 260
Minimum number of 1-minute dips 3
Weight of coil  Approximately (Kg) 180 180 257 167
Length of coil (m) (8150 ±10m) (4100±10m) (4100 ±10m) (2100 ±10m)

Packing:
1. Each coil should contain one continuous length of wire without welding, and with central winding (2 x Z2) and with a suitable hard carton cylindrical core (spool core) and secured by six steel hoops.

Dimensions  are about  :
ID = 350 mm.
H = 250 ~280 mm .
OD =750 MM (ABOUT) according to length of the coil .
2. Coils shall be property wrapped with biluminized paper or PF sheets to render it reasonably waterproof during transportation and be put on wooden pullet.
3. Each coil shall have a tag  showing :
a- Net & gross weight  of coil.
b- wire diameter .
c- serial number of coil .
d- finish and grade of material.
e. Country of origin & Manufacturer Name.
4. Test Certificate: Each consignment should be accompanied with a test report giving the chemical composition, galvanization, tensile strength values, etc….
5- criteria of acceptance / rejection :
The material shall be subject to inspection and the tests shall be carried out for acceptance / rejection on part or whole lot .
6- Sample :
2 kg of steel wire to  be delivered

The hot dipped high tensile steel wire can be made in different zinc coating according to the customer required specifications as following:

HIGH TENSILE GALVANIZED STEEL WIRE 1.9MM:

Diameter (mm) 1.9
Tolerance (mm) ±0.05
Min. weight of zinc coating (g/m²) 255
Min. Number of  l-minute dips 3.5
Tensile strength before Stranding (kg/mm²) 134-155
Min. Elongation before stranding % 4
 
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Everbright Industrial Wire Manufactory Add: No.123 West Weimin Road, Anping, Hebei, China
Email: galv@galvanized-wire.com URL: http://www.galvanized-wire.com